In the world of rotary positive displacement (PD) machines, achieving peak performance, efficiency, and reliability requires more than just great ideas — it demands innovation, precision engineering, and advanced simulation capabilities. That’s exactly what the collaboration between TwinMesh, Rotor Design Solutions (RDS), and INTEC ROTORS delivers. Together, they form a partnership that streamlines the entire process from design to production.
Advanced Design and Simulation Capabilities
Rotor Design Solutions (RDS) leads the charge in creating modern, efficient, and highly reliable rotor designs. With a focus on innovation, they provide custom rotor profile and tooling design software. This allows engineers to get precisely what they need, tailored to their unique machinery and performance goals.
TwinMesh complements this design expertise with its cutting-edge meshing software, which directly imports the profile data provided by RDS. TwinMesh specializes in generating high-quality hexahedral grids — essential for accurately simulating PD machines like gear pumps, lobe pumps, twin screw vacuum pumps, and screw compressors. It integrates smoothly with top Computational Fluid Dynamics (CFD) solvers, such as Simcenter STAR-CCM+ and Ansys CFX, enabling comprehensive performance analysis.
Together, RDS and TwinMesh create an unparalleled synergy: optimized rotor profiles backed by precise performance predictions. This results in more reliable, efficient, and productive machines.
Precision Manufacturing and Quality Assurance
Design and simulation are only part of the equation — those designs need to become physical components with pinpoint accuracy. That’s where INTEC ROTORS steps in. INTEC ROTORS is a global leader in precision rotor manufacturing, specializing in screw and gear rotors for compressors, pumps, and transmission systems.
Equipped with an advanced machine park — featuring CNC lathes, hobbing machines, cylindrical grinders, machining centers, milling machines, and profile grinding machines from industry-leading brands — INTEC ROTORS ensures that even the most complex rotor designs are produced with exceptional precision. The company’s rigorous quality control processes guarantee that every component meets the highest performance standards, ensuring long-lasting, efficient operation.
When RDS’s designs and TwinMesh’s simulations are paired with INTEC ROTORS’s manufacturing expertise, the result is a streamlined, end-to-end solution where theory seamlessly transforms into reality.
A Complete, Customized Solution
One of the biggest advantages of this collaboration is the ability to offer clients a fully integrated, customized solution. From initial concept to final product, each partner brings unique expertise and tools to the table — whether it’s rotor profile design, CFD-based performance analysis, or precision manufacturing.
Clients benefit from personalized consultancy services, prototyping, and product customization. This all-in-one approach reduces the complexity of managing multiple vendors while ensuring consistent quality and performance across the entire development process.
